ANALISIS PENERAPAN PROSEDUR LOCKOUT DAN TAGOUT (LOTO) SEBAGAI UPAYA PENCEGAHAN KECELAKAAN KERJA DI LINGKUNGAN INDUSTRI MANUFAKTUR

Authors

  • Syaira Zhieka Ramadhani Universitas Islam Negeri Sumatera Utara (UINSU), Indonesia Author
  • Anisa Putri Siregar Universitas Islam Negeri Sumatera Utara (UINSU), Indonesia Author
  • Nurna Billa Universitas Islam Negeri Sumatera Utara (UINSU), Indonesia Author
  • Abdurrozzaq Hasibuan Universitas Islam Negeri Sumatera Utara (UINSU), Indonesia Author

Keywords:

LOTO, work accidents, manufacturing industry, energy control

Abstract

Lockout/Tagout (LOTO) procedure is an essential hazardous energy control method in preventing work accidents during machine maintenance and repair activities in the manufacturing industry. This study aims to analyze the implementation of LOTO as a work accident prevention strategy, by reviewing various studies that have been conducted in the Indonesian manufacturing industry. The results of the analysis indicate that effective LOTO implementation is influenced by factors such as worker knowledge and attitudes, adequate training, and consistent management supervision and policies. Although several companies have adopted the LOTO procedure, challenges such as lack of understanding, limited resources, and non-compliance with the procedure are still encountered. Therefore, ongoing commitment from management and active participation of workers are needed to ensure the effectiveness of LOTO in preventing work accidents.

References

Boini, S., Gharbi, A., & Hajji, A. (2017). Lockout-Tagout Procedure Effectiveness: A Case Study in Industrial Maintenance. Safety Science, 93, 11–21.

Chen, L., Wang, Y., & Zhou, Q. (2021). Worker compliance in lockout-tagout procedures: A case study in manufacturing. Journal of Safety Research, 78, 45–53. https://doi.org/10.1016/j.jsr.2021.03.007

Dewi, L., T & Ekaputra S, T. (2018). Investigation of Lockout/Tagout Procedure Failure in Machine Maintenance Process. Jurnal Teknik Industri, Vol. 20, No. 2, December 2018: 135-140. ojs.binahusada.ac.id+1E-Journal UAJY+1ETD UGM+1Repository UNEJ+1

Hernández, R., Vega, M., & Lopez, A. (2024). Challenges in the implementation of LOTO in Latin American manufacturing plants. Safety Science, 168, 106980. https://doi.org/10.1016/j.ssci.2024.106980

Hidayatullah A’inul. (2013). JURNAL KESEHATAN MASYARAKAT 2013, Volume 2, Nomor 1, Januari 2013 Online di http://ejournals1.undip.ac.id/index.php/jkm

Kaskutas, V., et al. (2021). Supervisor Engagement and Lockout-Tagout Compliance in High-Risk Manufacturing Environments. Journal of Safety Research, 78, 113–120.

Kim, Y., Lee, H., & Park, C. (2020). The Impact of Safety Training on Compliance with Lockout/Tagout Procedures in Manufacturing Industries. Journal of Safety Research, 74, 34–41.

Kim, Y., Zhang, L., & Park, M. (2022). Integrating LOTO Policies into Organizational Safety Culture. Safety Science, 146, 105521.

Martínez, D., & Salgado, A. (2020). LOTO training effectiveness: Bridging knowledge and practice. International Journal of Occupational Safety and Ergonomics, 26(4), 689–695. https://doi.org/10.1080/10803548.2020.1740342

Martins, A., Silva, P., & Costa, N. (2018). Organizational Culture and Safety Behavior: The Mediating Role of Attitudes toward Procedures. International Journal of Occupational Safety and Ergonomics, 24(3), 388–396.

Nugroho, T., Wulandari, R., & Sari, D. (2021). Efektivitas Simulasi Prosedur LOTO dalam Meningkatkan Pemahaman Keselamatan Kerja pada Pekerja Maintenance. Jurnal Teknik Industri dan Sistem Informasi, 12(1), 45–52.

Nurul Hidayah, Ade Rahmawati, Roifatun Nisa. (2024). Afiasi: Jurnal Kesehatan Masyarakat,Vol.8, No.3 Hal. 500-511ISSN Print: 2442-5885 Journal homepage: https://afiasi.unwir.ac.id/index.php/afiasi/article/view/303

OSHA. (2021). Control of Hazardous Energy (Lockout/Tagout) – OSHA Standard 1910.147. U.S. Department of Labor. Retrieved from https://www.osha.gov

OSHA. (2022). LOTO Best Practices: Reducing Machine-Related Injuries. U.S. Department of Labor.

Putri, S., & Hartono, Y. (2021). Hubungan antara Pengetahuan dan Sikap Pekerja terhadap Kepatuhan Prosedur LOTO di Industri Kimia. Jurnal Ilmiah K3, 9(1), 23–30.

Rachman, T., & Dewi, S. (2024). Manajemen Risiko dan Implementasi LOTO: Studi Kasus di Pabrik Tekstil Jawa Barat. Jurnal Teknik Industri Terapan, 15(2), 87–95.

Sagita, I., & Suwandi, W. (2021). Sistem Penerapan Lock Out Tag Out sebagai Upaya Pencegahan Kecelakaan Kerja pada Pekerja di PT. Pupuk Sriwidjaja Palembang Tahun 2019. Jurnal Kesehatan Bina Husada, 13(04), 128-135.

Santos, A., Oliveira, R., & Lima, V. (2019). Improving LOTO Training Effectiveness through Simulation-Based Learning. Safety Science, 115, 152–160.

Santoso, D., & Harahap, R. (2020). Evaluasi Implementasi Lockout-Tagout di Industri Manufaktur Indonesia. Jurnal Keselamatan Kerja Indonesia, 9(1), 45–53.

Singh, V., Patel, R., & Kumar, M. (2022). Procedural challenges in LOTO system adoption: A multi-factory analysis. Journal of Industrial Engineering and Management, 15(2), 273–289. https://doi.org/10.3926/jiem.3715

Sutanto, Y., & Hidayat, R. (2020). Pengaruh Pelatihan dan Kompetensi Terhadap Kepatuhan Penerapan Prosedur LOTO pada Industri Manufaktur. Jurnal Keselamatan dan Kesehatan Kerja, 9(2), 123–131.

Wang, H., Liu, Y., & Chen, J. (2023). Impact of On-Site Supervision on LOTO Adherence among Factory Workers. International Journal of Occupational Safety and Ergonomics, 29(3), 410–418.

Wijayanti, R., & Kusuma, D. (2022). Analisis Sikap Pekerja terhadap Implementasi Lockout Tagout di Industri Otomotif. Jurnal Keselamatan dan Kesehatan Kerja, 11(2), 45–54.

Yusuf, A., & Pratama, H. (2023). Management support in Lockout Tagout compliance: A study of Indonesian manufacturers. Asian Journal of Occupational Safety and Health, 18(1), 55–64. https://doi.org/10.11113/ajosh.v18n1.2125

Downloads

Published

04/20/2025

Issue

Section

Articles